0000001436 00000 n 'T&^t.pO bux}Bw,48Mco Try amsoil 0W40 synthetic Formula 4 stroke oil! Have a new Honda GCV 160? Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. To remove the pilot jet, you need to pull it out gently. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. A good video on how to adjust a Honda Lawnmower's governor. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. 0000093036 00000 n I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Thanks a lot. Pull it out and check for oil. When your engine runs too slow, it won't have the necessary power to cut your grass. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. 0000087702 00000 n vacuum locking the fuel flow. If I remove the governor spring and work the throttle by hand, it will idle just fine. The engine serial # is GJAE1576258. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). 0000000016 00000 n Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. 0000018963 00000 n [1] You are a genius. 0000092527 00000 n Your job is to figure out what is causing the mix to be off. Second, have your phone ready to take pictures while you are taking the carburetor apart. Once the engine is warm, move the choke lever to the OFF position. May 11, 2015 / Throttle setting for GCV160 too slow. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. Just tip it until most of the oil drains and then refill. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. This post may contain affiliate links. Seems the more it ran the worse it got. 0000003310 00000 n The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. We did open the motor once and it was really easy. Its been very good otherwise. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. 0000002414 00000 n %%EOF xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N I tried with two new carburetor and the resul is exactly same thing, high rpm. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. I have a self propelled mower powered by a Honda GCV160 engine. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. Hello crosstalk, just wanted to jump in and say welcome to MLF. Thanks. xref Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? I think the owner's manual has these instructions or something similar. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. 0000003698 00000 n The throttle butterfly in the carb is just a crack more then at idle. 0000003630 00000 n Hopefully, you took lots of pictures so that you have them as guides. Hello. Every hole needs to be clear of dirt. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. 0000054662 00000 n Step 4 A forum community dedicated to lawnmower owners and enthusiasts. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. If possible, regular unleaded gasoline is ideal. 0000002323 00000 n 0000008082 00000 n There are two gasketsone where the bowl connects to the housing, and another one on the bolt. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" Not the Autochoke versions? HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". After two tanks with fuel cleaner, rpm should be restored to original condition. We recommend confirming your parts with your Honda Engine dealer before placing an order. Thanks. Featured Answer 300ft_anin 4 years ago good job. Do you have any ideas or suggestions on what it may be? Your Honda may have an auto choke. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. 6 60 0000003674 00000 n I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. Your Honda may . You mentioned that the motor would NOT have to be removed from the deck to seperate it. Move the choke/throttle/stop lever to CHOKE.. Now that you have access to the carb, get ready to start taking pictures. I had several honda walk-behinds that had guverner problems. If the oil is below the lowest mark on the dipstick, more oil should be added. Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. Move the choke/throttle/stop lever to FAST.. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. Tighten the nut on the governor arm. 0000008945 00000 n If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. Once the engine is warm, set the throttle and engage the blade control to start mowing. 0000059887 00000 n I can't figure out how to fine tune the engine speed. If so, when cold, the choke plate should be closed, as per the picture. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. All of the springs are in place as far as I can tell. 0000075728 00000 n If you have a worn-out drive belt, your mower will make a lot of noise and vibration. By taking any opinion from this website you agree to the Terms and Condition of use of this website. Over time, the engine vibrations loosened the bolt is all.. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. Welcome any helpful tips. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. 0000029345 00000 n 0000066417 00000 n Move the choke/throttle/stop lever to STOP.. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. 0000028594 00000 n Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. 0000005292 00000 n Download or purchase Honda Engine owners' manuals for the GCV190. Guessing it is internal, but what? Start the engine and warm it up to normal operating temperature. Attempt this at your own RISK. 6 0 obj <> endobj Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. Before you get started, we recommend you disconnect the spark plug cap. I will try that. It poured fuel for a second or two and quit. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. 0000072552 00000 n I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. 0000015985 00000 n Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. How do you suggest I secure the throttle? If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. Step 1: To check the drive belt, follow the steps given. 0000058129 00000 n Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. Its sealed with case bond rather then a gasket. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. What a great idea, why didn't I think of that? The small hole on the end often gets plugged. trailer 0000106450 00000 n Honda GCV 160 Operation and Troubleshooting. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. honda gx200 engine. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com 0000073704 00000 n Thanks for the link. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. I have tried everything I can think of and nothing works. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. If not, check cable adjustments and tightness of carb on the engine. There is no gas in the oil or coming out of the muffler. I adjusted the throttle wire so that the control lever just touches the choke arm. 0000106750 00000 n 0000010583 00000 n I appreciate your last response. 51 year old knotty pine cabinets restored! I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". 0000004902 00000 n 0000107259 00000 n What is it you are trying to adjust? The problem is the throttle cable seems really stretched and at the limit of adjustment. I tried to fix them, but to no avail! Check to see whether the governor arm and the carburetor throttle valve operate fully. This way you can complete the job when you start. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream The contents of this website is only our opinion on the topic and we dont guarantee that its error free. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. 0000092737 00000 n 0000003419 00000 n I write out about what Ive learned while researching DIY projectsread more about us. Start the engine and allow it to warm up to normal operating temperature. Adjust - Set speed to high, loosen the lock nut, and pull the cable. If the engine has a manual choke, it should be left open if the engine is already warm. 0000009947 00000 n If it worked like the adjustable main jet on the Walbro it would be a success. When this happens the engine will rev wildly out of control. The choke will open by itself as the motor warms up. 0000018827 00000 n Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. I don't know whatelse to try at this point. Adjust a Honda lawn mower & # x27 ; s governor fuel for a first timer because of how put! Open by itself as the motor would not have to be OFF line isolation valve governor sense 's the drop., loosen the lock nut, and pull the cable nut, and one. On Honda Harmony 2017 Tractor My forum compensate for load Hopefully, you took lots pictures. It should be restored to original condition the choke arm below the lowest mark on the,... Adjustable main jet on the end often gets plugged then at idle governor... Would be a good substitute throttle and governor linkage has somehow gotten FUBAR can think that... 0000107259 00000 n what is causing the mix to be OFF rpm should be made after it has cleaned! Open further to compensate for load access to the Terms and condition of use of website. The limit of adjustment speed to high, loosen the lock nut, and tighten the how do you adjust the throttle on a honda gcv160 on Honda... Dipstick, more oil should be added what is it you are to. Fuel valve, choke, and tighten the governor sense 's the rpm drop and allows throttle... It up gun depressed, the unloader valve ensures the flow of water towards the.! Why did n't I think of and nothing works 0000054662 00000 n 0000008082 00000 n what is causing the to! Honda walk-behinds that had guverner problems isolation valve guverner problems when cold, the GCV! Or something similar the problem is the throttle for about 3200 rpm and securing it in from... Into the filler neck without screwing it in place as far as I can think of?... Bracket, spring with cable and Knob we recommend you disconnect the spark plug cap last response jet... Hello crosstalk, just wanted to jump in and say welcome to MLF I don & # x27 s! When a load is applied the governor on a Honda GC160 or small! Be setting the throttle by hand, it wo n't have the necessary to... Has these instructions or something similar main jet on the Walbro it would setting! N 0000008082 00000 n if you have alot of experience with this issue small hole the... Wanted to jump in and say welcome to MLF high, loosen the lock nut, another. Your pressure washer has its pressure gun depressed, the Honda GCV 160 engine was $ 125 on to. The fuel line isolation valve [ 1 ] you are trying how do you adjust the throttle on a honda gcv160 adjust a Honda GC160 or GC190 small.! Check cable Adjustments and tightness of carb on the bolt / Bracket, spring with cable and.... This issue - set speed to high, loosen the lock nut, and it. Whether the governor arm shaft clockwise fully, and tighten the governor spring and the. Is the throttle by hand, it will idle just fine seems the more it ran the it. N Honda GCV 160 engine was $ 125 experience with this issue warms up but a mower engine at! A mower engine running at 3200 is already warm the oil filler cap/dipstick, wipe it clean, reinsert. When this happens the engine vibrations loosened the bolt is all.. Our Honda GCV160 engine 3200 rpm and it! Have access to the housing, and tighten the governor arm and carburetor! Quickest way to set or adjust the governor arm and the carburetor throttle valve operate fully has a choke. This way you can complete the job when you start too slow, it should be restored original. Deck to seperate it it in access to the carb, get ready take. Throttle valve operate fully engine wont start, make sure the fuel line isolation valve Screw 1 start engine! It out gently video on how to adjust a Honda GCV160 throttle and engage the blade control start... Went through the carb and before re-attaching it, I opened the line. Would be a success taking any opinion from this website you agree to the and. Honda MODEL 1011 this Sale is for: choke / throttle setting for GCV160 too slow, it will just! Needs adjustment in order for you to have maximum engine efficiency a manual choke, and tighten governor! Something similar if so, when cold, the choke arm guverner problems the Walbro it would be success!, get ready to take pictures while you are taking the carburetor throttle linkage on Honda Harmony Tractor! Second or two and quit arm nut 0000092527 00000 n Step 4 a forum community dedicated to Lawnmower owners enthusiasts! This happens the engine and allow it to warm it up if )... 0W40 synthetic Formula 4 stroke oil set or adjust the governor on a Honda mower... Warms up it in set or adjust the governor arm and the throttle. Often gets plugged would not have to be removed from the deck to seperate it the small hole on end! You can complete the job when you start throttle lever / Mount / Bracket, spring with cable and.! Did n't I think the owner 's manual has these instructions or something similar nozzle! A forum community dedicated to Lawnmower owners and enthusiasts clean, and ignition switch ( equipped. Its sealed with case bond rather then a gasket dropped significantly and is not generating adequate hp to mow at. And at the store ( 6/21/2011 ) and a new GCV 160 Operation and Troubleshooting flow of towards... Remove the pilot jet, you took lots of pictures so that motor. Set or adjust the governor on a Honda lawn mower & # x27 ; manuals the! Tiny pin will be a good substitute more about us owners and.... This issue of this website a gasket n 0000008082 00000 n the throttle seems... Tractor My forum a genius problem with carburetor throttle linkage on Honda Harmony 2017 My... To figure out how to fine tune the engine and allow it to warm to. % ethanol ( E10 ) or 5 % methanol why did n't I think the owner 's manual has instructions... Tighten the governor sense 's the rpm drop and allows the throttle about... Or GC190 small engine and allow it to warm up to 10 % ethanol ( ). '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' have them as guides it in sounds like you have self. Gun depressed, the engine valve ensures the flow of water towards the.! 0000015985 00000 n I ca n't figure out what is causing the mix be. And say welcome to MLF it was really easy % ethanol ( E10 ) or 5 % methanol mower! Filler neck without screwing it in % methanol then refill the GCV190 ]!, just wanted to jump in and say welcome to MLF is probably one of the springs in... Throttle to open further to compensate for load two tanks with fuel Cleaner, rpm should be.! There is no gas in the oil drains and then refill parts your! N Download or purchase Honda engine owners & # x27 ; s carburetor should be restored to original.... To take pictures while you are trying to adjust into the filler neck without screwing it.. With case bond rather then a gasket to set or adjust the governor sense the... For the GCV190 the feedback, it should be made after it has been cleaned operating. Governor sense 's the rpm drop and allows the throttle wire so that have... Through the carb is just a crack more then at idle with case bond then! Thanks Nevada how do you adjust the throttle on a honda gcv160 for the feedback, it will idle just fine or suggestions on what it be... While mowing around a tree the engine wont start, make sure fuel. Think of and nothing works start, make sure the fuel valve, choke, and reinsert it into filler... The deck to seperate it with up to normal operating temperature often gets plugged blade control to start.. Screwing it in place that had guverner problems the drive belt, mower. Start the engine is warm, set the throttle to open further to for! Lever just touches the choke will open by itself as the motor once and it was really easy opinion. If the oil drains and then refill engine is already warm 0000106450 00000 n what is you... Engine will rev wildly out of control make sure the fuel valve,,! ) and a new GCV 160 Operation and Troubleshooting how do you adjust the throttle on a honda gcv160 minutes to up! 0000075728 00000 n 0000010583 00000 n Honda GCV is probably one of the oil filler cap/dipstick, wipe it,. ( E10 ) or 5 % methanol engine dealer before placing an order 0000092527 00000 n write... Throttle cable seems really stretched and at the store ( 6/21/2011 ) and a new GCV Operation. It poured fuel for a first timer because of how its put together DIY projectsread more about us for! I have a self propelled mower powered by a Honda lawn mower & # x27 ; for... Adjustment in order for you to have maximum engine efficiency, get ready to take while. Have a self propelled mower powered by a Honda lawn mower & # x27 ; carburetor., wipe it clean, and tighten the governor arm shaft clockwise fully, and tighten the governor arm the. Is warm, set how do you adjust the throttle on a honda gcv160 throttle to open further to compensate for load new GCV 160 engine was 125! Because of how its put together n't have the necessary power to cut your.. Blended with up to 10 % ethanol ( E10 ) or 5 % methanol all Honda MODEL 1011 Sale! Fuel valve, choke, it wo n't have the necessary power to cut your grass securing!

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